Review Articles

Journal of Thermal Spray Technology Review Articles 1992 – 2020

Review of impact and solidification of molten thermal spray droplets by R. C. Dykhuizen, Volume 3, pages 351–361(1994)

Flattening of droplets and formation of splats in thermal spraying: A review of recent work—Part 1 by V. V. Sobolev and J. M. Guilemany, Volume 8, pages 87–101(1999)

Flattening of droplets and formation of splats in thermal spraying: A review of recent work—Part 2 by V. V. Sobolev and J. M. Guilemany, Volume 8, pages 301–314(1999)

RF induction plasma spraying: State-of-the-art review by M. I. Boulos, Volume 1, pages 33–40 (1992)

Thick laser coatings: A review by L. Pawlowski, Volume 8, pages 279–295 (1999)

Powder/processing/structure relationships in WC-Co thermal spray coatings: A review of the published literature by H. L. de Villiers Lovelock, Volume 7, pages 357–373 (1998)

Residual Stresses in Thermal Spray Coatings and Their Effect on Interfacial Adhesion: A Review of Recent Work by T. W. Clyne and S. C. Gill, Volume 5, Article number: 401 (1996)

Some Aspects of the Hot Corrosion of Thermal Barrier Coatings by R. L. Jones in Journal of Thermal Spray Technology, Volume 6, pages 77-84 (1997)

Measurement and analysis of adhesion strength for thermally sprayed coatings by C. K. Lin and C. C. Berndt, Volume 3, pages 75-104 (1994)

An environmental guideline for the thermal spray industry by Ronald W. Smith Ph.D., P.E., Volume 2, pages 307–310 (1993)

Measurement Methods and Standards for Processing and Application of Thermal Barrier Coatings by S. J. Dapkunas, Volume 6, pages 67-76 (1997)

Sealing of thermal spray coatings by impregnation by J. Knuuttila M. Sc. (Eng.), P. Sorsa, T. Mäntylä, J. Knuuttila, and P. Sorsa, Volume 8, pages 249-257 (1999)

Characterization of the wear behavior of thermal sprayed coatings by B. Wielage, S. Steinhäuser, T. Schnick, and D. Nickelmann, Volume 8, pages 553-558 (1999)

Thermal barrier coatings for aircraft engines: history and directions by R. A. Miller, Volume 6, Article number: 35, (1997)

Spray parameters and particle behavior relationships during plasma spraying by M. Vardelle, A. Vardelle, and P. Fauchais, Volume 2, pages 79-91 (1993)

Characterization of plasma-sprayed coatings using nondestructive evaluation techniques: Round-robin test results by L. Fabbri and M. Oksanen, Volume 8, pages 263-272 (1999)

Current and future materials in advanced gas turbine engines by G. A. Kool, Volume 5, pages 31-34 (1996)

Thermal barrier coating life modeling in aircraft gas turbine engines by D. M. Nissley, Volume 6, Article number: 91 (1997)

Technology of thermally sprayed anilox rolls: State of art, problems, and perspectives by L. Pawlowski, Volume 5, pages 317-334 (1996)

Diagnostics of thermal spraying plasma jets by P. Fauchais, J. F. Coudert, M. Vardelle, A. Vardelle, and A. Denoirjean, Volume 1, pages 117-128 (1992)

Laser powder technology for cladding and welding by J. Arnold and R. Volz, Volume 8, pages 243-248 (1999)

Laser beam cladding: A flexible tool for local surface treatment and repair by E. Schubert, T. Seefeld, A. Rinn, and G. Sepold, Volume 8, pages 590-596 (1999)

Cubic titanium trialuminide thermal spray coatings—A review by D. Dewald, M. Austin, E. Laitila, and D. Mikkola, Volume 10, pages 111–117 (2001)

Knowledge concerning splat formation: An invited review by P. Fauchais, A. Vardelle, M. Vardelle, and M. Fukumoto, Volume 13, pages 337–360 (2004)

Harmful risks for workers in thermal spraying: A review completed by a survey in a French company by Hélène Hériaud-Kraemer, Ghislain Montavon, Christian Coddet, Sylvaine Hertert, and Hervé Robin, Volume 12, pages 542–554 (2003)

Quo vadis thermal spraying? by P. Fauchais, A. Vardelle, and B. Dussoubs, Volume 10, pages 44–66 (2001)

Controlling particle injection in plasma spraying by M. Vardelle, P. Fauchais, A. Vardelle, K. -I. Li, B. Dussoubs, and N. J. Themelis, Volume 10, pages 267–284 (2001)

Volatilization of metal powders in plasma sprays by A. Vardelle, M. Vardelle, H. Zhang, N. J. Themelis, and K. Gross, Volume 11, pages 244–252 (2002)

Particle temperature measurement in the thermal spray process by J.R. Fincke, D.C. Haggard, and W.D. Swank, Volume 10, pages 255–266 (2001)

An analysis of the cold spray process and its coatings by T. Stoltenhoff, H. Kreye, and H.J. Richter, Volume 11, pages 542–550 (2002)

Selection criteria for wear resistant powder coatings under extreme erosive wear conditions by P. Kulu and T. Pihl, Volume 11, pages 517–522 (2002)

Novel method for in-flight particle temperature and velocity measurements in plasma spraying using a single CCD camera by J. Vattulainen, E. Hämäläinen, R. Hernberg, P. Vuoristo, and T. Mäntylä, Volume 10, pages 94–104 (2001)

Control of thermal spray processes by means of process maps and process windows by Martin Friis and Christer Persson, Volume 12, pages 44–52 (2003)

Review on Cold Spray Process and Technology: Part I—Intellectual Property by Eric Irissou, Jean-Gabriel Legoux, Anatoly N. Ryabinin, Bertrand Jodoin, and Christian Moreau, Volume 17, pages 495–516 (2008)

Review of Thermal Spray Coating Applications in the Steel Industry: Part 1—Hardware in Steel Making to the Continuous Annealing Process by S. Matthews and B. James, Volume 19, pages 1267–1276 (2010)

Review of Thermal Spray Coating Applications in the Steel Industry: Part 2—Zinc Pot Hardware in the Continuous Galvanizing Line by S. Matthews and B. James, Volume 19, pages 1277–1286 (2010)

Technical and Economical Aspects of Current Thermal Barrier Coating Systems for Gas Turbine Engines by Thermal Spray and EBPVD: A Review by Albert Feuerstein, James Knapp, Thomas Taylor, Adil Ashary, Ann Bolcavage, and Neil Hitchman, Volume 17, pages 199–213 (2008)

Modeling and Control of High-Velocity Oxygen-Fuel (HVOF) Thermal Spray: A Tutorial Review by Mingheng Li and Panagiotis D. Christofides, Volume 18, page 753 (2009)

Heat Transfer Through Plasma-Sprayed Thermal Barrier Coatings in Gas Turbines: A Review of Recent Work by I. O. Golosnoy, A. Cipitria, and T. W. Clyne, Volume 18, pages 809–821 (2009)

Thermal Spray Coatings Engineered from Nanostructured Ceramic Agglomerated Powders for Structural, Thermal Barrier and Biomedical Applications: A Review by R. S. Lima and B. R. Marple, Volume 16, pages 40–63 (2007)

Thermal Spray Coatings for Fusion Applications—Review by Jiří Matějíček, Pavel Chráska, and Jochen Linke, Volume 16, pages 64–83 (2007)

Review of Modeling of Liquid Precursor Droplets and Particles Injected into Plasmas and High-Velocity Oxy-Fuel (HVOF) Flame Jets for Thermal Spray Deposition Applications by Baki M. Cetegen and Saptarshi Basu, Volume 18, page 769 (2009)

Examination of substrate surface melting-induced splashing during splat formation in plasma spraying by Chang-Jiu Li, Cheng-Xin Li, Guan-Jun Yang, and Yu-Yue Wang, Volume 15, pages 717–724 (2006)

Formation of Solid Splats During Thermal Spray Deposition by Sanjeev Chandra and Pierre Fauchais, Volume 18, pages 148–180 (2009)

Thermal Spray Applications in Electronics and Sensors: Past, Present, and Future by Sanjay Sampath, Volume 19, pages 921–949 (2010)

Down-selection and optimization of thermal-sprayed coatings for aluminum mould tool protection and upgrade by Gregory John Gibbons and Robert George Hansell, Volume 15, pages 340–347 (2006)

From Powders to Thermally Sprayed Coatings by Pierre Fauchais, Ghislain Montavon, and Ghislaine Bertrand, Volume 19, pages 56–80 (2010)

Elastic and Conductive Properties of Plasma-Sprayed Ceramic Coatings in Relation to Their Microstructure: An Overview by Igor Sevostianov and Mark Kachanov, Volume 18, pages 822–834 (2009)

Plasma spray synthesis from precursors: Progress, issues, and considerations by B. G. Ravi, S. Sampath, R. Gambino, J. B. Parise, and P. S. Devi, Volume 15, pages 701–707 (2006)

The cold spray process and its potential for industrial applications by Frank Gärtner, Thorsten Stoltenhoff, Tobias Schmidt, and Heinrich Kreye, Volume 15, pages 223–232 (2006)

Solid Oxide Fuel Cells: A Challenge for Plasma Deposition Processes by Rudolf Henne, Volume 16, pages 381–403 (2007)

Latest Developments in Suspension and Liquid Precursor Thermal Spraying by Pierre Fauchais and Ghislain Montavon, Volume 19, pages 226–239 (2010)

Recent Developments in the Field of Thermal Barrier Coatings by Robert Vassen, Alexandra Stuke, and Detlev Stöver, Volume 18, pages 181–186 (2009)

Sensors in Spray Processes by P. Fauchais and M. Vardelle, Volume 19, pages 668–694 (2010)

Nonlinear Behavior in Compression and Tension of Thermally Sprayed Ceramic Coatings by F. Kroupa, Volume 16, pages 84–95 (2007)

Cold spraying: Innovative layers for new applications by S. Marx, A. Paul, A. Köhler, and G. Hüttl, Volume 15, pages 177–183 (2006)

Microstructures and Functional Properties of Suspension-Sprayed Al2O3 and TiO2 Coatings: An Overview by Filofteia-Laura Toma, Lutz-Michael Berger, Carl Christoph Stahr, Tobias Naumann, and Stefan Langner, Volume 19, pages 262–274 (2010)

Parameters Controlling Liquid Plasma Spraying: Solutions, Sols, or Suspensions by P. Fauchais, R. Etchart-Salas, V. Rat, J.F. Coudert, N. Caron, and K. Wittmann-Ténèze, Volume 17, pages 31–59 (2008)

Vapor Phase Deposition Using Plasma Spray-PVD™ by K. von Niessen, M. Gindrat, and A. Refke, Volume 19, pages 502–509 (2010)

Suspension Plasma Spraying: Process Characteristics and Applications by Robert Vaßen, Holger Kaßner, Georg Mauer, and Detlev Stöver, Volume 19, pages 219–225 (2010)

From Particle Acceleration to Impact and Bonding in Cold Spraying by Tobias Schmidt, Hamid Assadi, Frank Gärtner, Horst Richter, Thorsten Stoltenhoff, Heinrich Kreye, and Thomas Klassen, Volume 18, page 794 (2009)

Arc Plasma Torch Modeling by J.P. Trelles, C. Chazelas, A. Vardelle, and J. V. R. Heberlein, Volume 18, page 728 (2009)

Sensing, Control, and In Situ Measurement of Coating Properties: An Integrated Approach Toward Establishing Process-Property Correlations by S. Sampath, V. Srinivasan, A. Valarezo, A. Vaidya, and T. Streibl, Volume 18, pages 243–255 (2009)

Advances in Thermal Spray Coatings for Gas Turbines and Energy Generation: A Review by     Canan U. Hardwicke and Yuk-Chiu Lau, Volume 22, pages 564–576 (2013)

Demands, Potentials, and Economic Aspects of Thermal Spraying with Suspensions: A Critical Review by Filofteia-Laura Toma, Annegret Potthoff, Lutz-Michael Berger, and Christoph Leyens, Volume 24, pages 1143–1152 (2015)

Development of Particle Interface Bonding in Thermal Spray Coatings: A Review by Chang-Jiu Li, Guan-Jun Yang, and Cheng-Xin Li, Volume 22, pages 192–206 (2013)

Review of New Developments in Suspension and Solution Precursor Thermal Spray Processes by Andreas Killinger, Rainer Gadow, Georg Mauer, Alexandre Guignard, Robert Vaßen, and Detlev Stöver, Volume 20, page 677 (2011)

Laser-Assisted Cold-Sprayed Corrosion- and Wear-Resistant Coatings: A Review by E. O. Olakanmi and M. Doyoyo, Volume 23, pages 765–785 (2014)

Microstructure of Kinetic Spray Coatings: A Review by Changhee Lee and Jaeick Kim, Volume 24, pages 592–610 (2015)

Review on the Oxidation of Metallic Thermal Sprayed Coatings: A Case Study with Reference to Rare-Earth Permanent Magnetic Coatings by Jo Ann Gan and Christopher C. Berndt, Volume 22, pages 1069–1091 (2013)

The Solution Precursor Plasma Spray (SPPS) Process: A Review with Energy Considerations by    Eric H. Jordan, Chen Jiang, and Maurice Gell, Volume 24, pages 1153–1165 (2015)

Milestones in Functional Titanium Dioxide Thermal Spray Coatings: A Review by M. Gardon and J. M. Guilemany, Volume 23, pages 577–595 (2014)

Thermal Spray Maps: Material Genomics of Processing Technologies by Andrew Siao Ming Ang, Noppakun Sanpo, Mitchell L. Sesso, Sun Yung Kim, and Christopher C. Berndt, Volume 22, pages 1170–1183 (2013)

Current Status and Future Prospects of Warm Spray Technology by Seiji Kuroda, Makoto Watanabe, KeeHyun Kim, and Hiroshi Katanoda, Volume 20, pages 653–676 (2011)

Fabrication and Characterization of Thermal-Sprayed Fe-Based Amorphous/Nanocrystalline Composite Coatings: An Overview by Wenmin Guo, Yuping Wu, Jianfeng Zhang, Sheng Hong, Gaiye Li, Guobing Ying, Ji Guo, and Yujiao Qin, Volume 23, pages 1157–1180 (2014)

Plasma and Particle Temperature Measurements in Thermal Spray: Approaches and Applications by Georg Mauer, Robert Vaßen, and Detlev Stöver, Volume 20, pages 391–406 (2011)

Plasma-Sprayed Thermal Barrier Coatings: New Materials, Processing Issues, and Solutions by Georg Mauer, Maria Ophelia Jarligo, Daniel Emil Mack, and Robert Vaßen, Volume 22, pages 646–658 (2013)

Global Research Trends in Thermal Sprayed Coatings Technology Analyzed with Bibliometrics Tools by K. A. Khor and L. G. Yu, Volume 24, pages 1346–1354 (2015)

Computer-Controlled Detonation Spraying: From Process Fundamentals Toward Advanced Applications by V. Ulianitsky, A. Shtertser, S. Zlobin, and I. Smurov, Volume 20, pages 791–801 (2011)

What Do We Know, What are the Current Limitations of Suspension Plasma Spraying? by P. Fauchais, M. Vardelle, A. Vardelle, and S. Goutier, Volume 24, pages 1120–1129 (2015)

Plasma Spray-CVD: A New Thermal Spray Process to Produce Thin Films from Liquid or Gaseous Precursors by M. Gindrat, H.-M. Höhle, K. von Niessen, Ph. Guittienne, D. Grange, and Ch. Hollenstein, Volume 20, page 882 (2011)

Plasma Spray-PVD: A New Thermal Spray Process to Deposit Out of the Vapor Phase by     Konstantin von Niessen and Malko Gindrat, Volume 20, pages 736–743 (2011)

Plasma Spraying of Ceramics with Particular Difficulties in Processing by G. Mauer, N. Schlegel, A. Guignard, M. O. Jarligo, S. Rezanka, A. Hospach, and R. Vaßen, Volume 24, pages 30–37 (2015)

Hybrid Processing with Powders and Solutions: A Novel Approach to Deposit Composite Coatings by S. V. Joshi and G. Sivakumar, Volume 24, pages 1166–1186 (2015)

Engineering the Microstructure of Solution Precursor Plasma-Sprayed Coatings by G. Bertolissi, C. Chazelas, G. Bolelli, L. Lusvarghi, M. Vardelle, and A. Vardelle, Volume 21, pages 1148–1162 (2012)

On Parameter Selection in Cold Spraying by H. Assadi, T. Schmidt, H. Richter, J.-O. Kliemann, K. Binder, F. Gärtner, T. Klassen, and H. Kreye, Volume 20, pages 1161–1176 (2011)

What Do We Know, What are the Current Limitations of Suspension HVOF Spraying? by A. Killinger, P. Müller, and R. Gadow, Volume 24, pages 1130–1142 (2015)

Thermal Plasma Spraying Applied on Solid Oxide Fuel Cells by D. Soysal, J. Arnold, P. Szabo, R. Henne, and S. A. Ansar, Volume 22, pages 588–598 (2013)

Identification of Desirable Precursor Properties for Solution Precursor Plasma Spray by Chigozie K. Muoto, Eric H. Jordan, Maurice Gell, and Mark Aindow, Volume 20, page 802 (2011)

A Comprehensive Review of Corrosion Resistance of Thermally-Sprayed and Thermally-Diffused Protective Coatings on Steel Structures by Sahar A. Galedari, Amirhossein Mahdavi, Fardad Azarmi, Ying Huang, and André McDonald, Volume 28, pages 645–677 (2019)

Beyond Traditional Coatings: A Review on Thermal-Sprayed Functional and Smart Coatings by D. Tejero-Martin, M. Rezvani Rad, A. McDonald, and T. Hussain, Volume 28, pages 598–644 (2019)

A Review on Suspension Thermal Spray Patented Technology Evolution by Maniya Aghasibeig, Fariba Tarasi, Rogerio S. Lima, Ali Dolatabadi, and Christian Moreau, Volume 28, pages 1579–1605 (2019)

A Review of Thermal Spray Metallization of Polymer-Based Structures by R. Gonzalez, H. Ashrafizadeh, A. Lopera, P. Mertiny, and A. McDonald, Volume 25, pages 897–919 (2016)

Review of Relationship Between Particle Deformation, Coating Microstructure, and Properties in High-Pressure Cold Spray by M. R. Rokni, S. R. Nutt, C. A. Widener, V. K. Champagne, and R. H. Hrabe, Volume 26, pages 1308–1355 (2017)

Gas Flow, Particle Acceleration, and Heat Transfer in Cold Spray: A review by Shuo Yin, Morten Meyer, Wenya Li, Hanlin Liao, and Rocco Lupoi, Volume 25, pages 874–896 (2016)

Medicine Meets Thermal Spray Technology: A Review of Patents by J. Cizek and J. Matejicek, Volume 27, pages 1251–1279 (2018)

Numerical Analysis of Cold Spray Particles Impacting Behavior by the Eulerian Method: A Review by W. Y. Li, K. Yang, S. Yin, and X. P. Guo, Volume 25, pages 1441–1460 (2016)

Correlation of Impact Conditions, Interface Reactions, Microstructural Evolution, and Mechanical Properties in Kinetic Spraying of Metals: A Review by Jaeick Kim and Changhee Lee, Volume 25, pages 1461–1489 (2016)

Thermal Spray Coatings on Orthopedic Devices: When and How the FDA Reviews Your Coatings by Limin Sun, Volume 27, pages 1280–1290 (2018)

Advances in Corrosion-Resistant Thermal Spray Coatings for Renewable Energy Power Plants. Part I: Effect of Composition and Microstructure by Esmaeil Sadeghi, Nicolaie Markocsan, and Shrikant Joshi, Volume 28, pages 1749–1788 (2019)

Advances in Corrosion-Resistant Thermal Spray Coatings for Renewable Energy Power Plants: Part II—Effect of Environment and Outlook by Esmaeil Sadeghi, Nicolaie Markocsan, and Shrikant Joshi, Volume 28, pages 1789–1850 (2019)

Recent Trends in Newly Developed Plasma-Sprayed and Sintered Coatings for Implant Applications by Suzan Bsat, Andrew Speirs, and Xiao Huang, Volume 25, pages 1088–1110 (2016)

The 2016 Thermal Spray Roadmap by Armelle Vardelle, Christian Moreau, Jun Akedo, Hossein Ashrafizadeh, Christopher C. Berndt, Jörg Oberste Berghaus, Maher Boulos, Jeffrey Brogan, Athanasios C. Bourtsalas, Ali Dolatabadi, Mitchell Dorfman, Timothy J. Eden, Pierre Fauchais, Gary Fisher, Frank Gaertner, Malko Gindrat, Rudolf Henne, Margaret Hyland, Eric Irissou, Bertrand Jodoin, Eric H. Jordan, Khiam Aik Khor, Andreas Killinger, Yuk-Chiu Lau, Chang-Jiu Li, Li Li, Jon Longtin, Nicolaie Markocsan, Patrick J. Masset, Jiri Matejicek, Georg Mauer, André McDonald, Javad Mostaghimi, Sanjay Sampath, Günter Schiller, Kentaro Shinoda, Mark F. Smith, Asif Ansar Syed, Nickolas J. Themelis, Filofteia-Laura Toma, Juan Pablo Trelles, Robert Vassen, and Petri Vuoristo, Volume 25, pages 1376–1440 (2016)

Plasma-Sprayed Hydroxylapatite-Based Coatings: Chemical, Mechanical, Microstructural, and Biomedical Properties by Robert B. Heimann, Volume 25, pages 827–850 (2016)

Modeling Residual Stress Development in Thermal Spray Coatings: Current Status and Way Forward by Abba A. Abubakar, Abul Fazal M. Arif, Khaled S. Al-Athel, S. Sohail Akhtar, and Javad Mostaghimi, Volume 26, pages 1115–1145 (2017)

Dilation Behavior of Thermal Spray Coatings by M. Lorena Bejarano, Alfredo Valarezo, Edgar Lara-Curzio, and Sanjay Sampath, Volume 28, pages 1851–1866 (2019)

Latest Researches Advances of Plasma Spraying: From Splat to Coating Formation by P. Fauchais, M. Vardelle, and S. Goutier, Volume 25, pages 1534–1553 (2016)

Ceramic Top Coats of Plasma-Sprayed Thermal Barrier Coatings: Materials, Processes, and Properties by Emine Bakan and Robert Vaßen, Volume 26, pages 992–1010 (2017)

Liquid Feedstock Plasma Spraying: An Emerging Process for Advanced Thermal Barrier Coatings by Nicolaie Markocsan, Mohit Gupta, Shrikant Joshi, Per Nylén, Xin-Hai Li, and Jan Wigren, Volume 26, pages 1104–1114 (2017)

Metallization of Various Polymers by Cold Spray by Hanqing Che, Xin Chu, Phuong Vo, and Stephen Yue, Volume 27, pages 169–178 (2018)

Identifying Indicators of Progress in Thermal Spray Research Using Bibliometrics Analysis by     R.-T. Li, K.A. Khor, and L.-G. Yu, Volume 25, pages 1526–1533 (2016)

Overview on Recent Developments of Bondcoats for Plasma-Sprayed Thermal Barrier Coatings by D. Naumenko, R. Pillai, A. Chyrkin, and W. J. Quadakkers, Volume 26, pages 1743–1757 (2017)

Influence of Bondcoat Spray Process on Lifetime of Suspension Plasma-Sprayed Thermal Barrier Coatings by M. Gupta, N. Markocsan, X.-H. Li, and L. Östergren, Volume 27, pages 84–97 (2018)

The Main Issues to Address in Modeling Plasma Spray Torch Operation by C. Chazelas, J. P. Trelles, and A. Vardelle, Volume 26, pages 3–11 (2017)