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  • © 2021

The Operation of Contemporary Blast Furnaces

Authors:

  • Provides essential guidance and suggestions for blast furnace operators by presenting a range of detailed real-world cases, based on the author’s 60 years of experience
  • Presents extensive performance data from major accidents to help blast furnace operators make timely adjustments for stable operation
  • Explains blast furnace production from the perspective of massive system engineering with complex reactions and a closed system, helping ensure long-term stability, low consumption, and high production efficiency
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Table of contents (12 chapters)

  1. Front Matter

    Pages i-xxviii
  2. Introduction

    • Yuncai Liu
    Pages 1-8
  3. To Activize the Hearth

    • Yuncai Liu
    Pages 9-50
  4. To Stable Furnace Temperature

    • Yuncai Liu
    Pages 111-167
  5. Control of Slag Composition

    • Yuncai Liu
    Pages 169-205
  6. Iron and Slag Tapping

    • Yuncai Liu
    Pages 207-224
  7. Basic Operation of Blast Furnace

    • Yuncai Liu
    Pages 225-271
  8. Scaffolding

    • Yuncai Liu
    Pages 345-384
  9. The Operation of BF Blowing on (in)

    • Yuncai Liu
    Pages 385-421
  10. The Explosion of Blast Furnace

    • Yuncai Liu
    Pages 447-455

About this book

This book focuses on how to keep blast furnaces running stably and smoothly with low consumption and long operating life spans. Assessing and adjusting blast furnace performance are key to operation. The book describes in detail cases of both successful and failed blast furnace operation. It also demonstrates various phenomena and “symptoms” in the smelting process that have rarely been studied before, e.g. abnormal gas distribution, bending loss of tuyere, slag crust fall-off, blast furnace thickening, and hearth accumulation. As such, it will help readers understand internal phenomena in blast furnaces, providing a basis for developing intelligent control and management systems. 

Authors and Affiliations

  • Shougang Group, Beijing, China

    Yuncai Liu

About the author

Yuncai Liu(1932-2019), graduated with a degree in Engineering from Beijing Institute of Iron and Steel Technology (now the University of Science and Technology Beijing) in 1956. In the same year, he started at Capital Iron and Steel Company (now Shougang Group, Beijing), successively working as an Ironmaking Technician, Engineer, Vice Director of the ironmaking plant, Ironworks Director and Deputy Chief Engineer. After retiring from Shougang Group, Liu became an Adjunct Professor at the University of Science and Technology Beijing. Engaged in iron production and research for more than 60 years, Professor Liu has contributed many innovations concerning the theory and practice of blast furnace burden distribution, and proposed a method for calculating the distribution of burden that has since become widely used. He is also the author of The Law of Blast Furnace Burden Distribution (First Edition–Fourth Edition). In the 1960s, while in charge of Shougang’s coal injection smelting group, he successfully developed the industrialized application of blast furnace coal injection technology, as a result of which the coal injection rate reached the highest level in the world at that time. In addition, Professor Liu has conducted systematic research on intensified smelting and consumption reduction and been responsible for significant advances in the context of blast furnace accidents and treatments. He has published more than thirty papers on blast furnace ironmaking.

Bibliographic Information

  • Book Title: The Operation of Contemporary Blast Furnaces

  • Authors: Yuncai Liu

  • Translated by: Jianliang Zhang, Kexin Jiao, Wudi Huang

  • DOI: https://doi.org/10.1007/978-981-15-7074-2

  • Publisher: Springer Singapore

  • eBook Packages: Engineering, Engineering (R0)

  • Copyright Information: Metallurgical Industry Press 2021

  • Hardcover ISBN: 978-981-15-7073-5Published: 16 September 2020

  • Softcover ISBN: 978-981-15-7076-6Published: 17 September 2021

  • eBook ISBN: 978-981-15-7074-2Published: 15 September 2020

  • Edition Number: 1

  • Number of Pages: XXVIII, 455

  • Number of Illustrations: 282 b/w illustrations

  • Topics: Manufacturing, Machines, Tools, Processes, Quality Control, Reliability, Safety and Risk, Metallic Materials

Buy it now

Buying options

eBook USD 89.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book USD 119.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Other ways to access