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Process Control for Sheet-Metal Stamping

Process Modeling, Controller Design and Shop-Floor Implementation

  • Book
  • © 2014

Overview

Authors:
  1. Yongseob Lim

    1. Samsung Techwin RD Center, Seongnam-si, Korea, Republic of (South Korea)

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  2. Ravinder Venugopal

    1. Intellicass Inc., Montreal, Canada

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    You can also search for this author in PubMed   Google Scholar

  3. A Galip Ulsoy

    1. Department of Mechanical Engineering, University of Michigan, Ann Arbor, USA

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    You can also search for this author in PubMed   Google Scholar

  • For the practitioner, describes the shopfloor implementation of a technology effective at reducing defects and scrap-metal generation
  • Provides the academic reader with the theoretical necessities for modelling the complex sheet-metal-stamping process
  • Describes adaptive control techniques that handle real-world uncertainties in a real stamping plant
  • Includes supplementary material: sn.pub/extras

Part of the book series: Advances in Industrial Control (AIC)

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Table of contents (9 chapters)

  1. Front Matter

    Pages i-xi
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  2. Introduction

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 1-10

  3. Equipment and Material Flow Control

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 11-22

  4. Recent Advances in Stamping Control

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 23-39

  5. Machine Control

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 41-51

  6. Laboratory Development of Process Control

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 53-64

  7. Process Control

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 65-85

  8. Auto-Tuning and Adaptive Control

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 87-107

  9. Direct and Indirect Adaptive Process Control

    • Yongseob Lim, Ravinder Venugopal, A Galip Ulsoy
    Pages 109-131

  10. Concluding Remarks

    • Yongseob Lim, Ravinder Venugopal, A. Galip Ulsoy
    Pages 133-138

  11. Back Matter

    Pages 139-140
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Keywords

About this book

Process Control for Sheet-Metal Stamping presents a comprehensive and structured approach to the design and implementation of controllers for the sheet metal stamping process. The use of process control for sheet-metal stamping greatly reduces defects in deep-drawn parts and can also yield large material savings from reduced scrap. Sheet-metal forming is a complex process and most often characterized by partial differential equations that are numerically solved using finite-element techniques. In this book, twenty years of academic research are reviewed and the resulting technology transitioned to the industrial environment. The sheet-metal stamping process is modeled in a manner suitable for multiple-input multiple-output control system design, with commercially available sensors and actuators. These models are then used to design adaptive controllers and real-time controller implementation is discussed. Finally, experimental results from actual shop floor deployment are presented along with ideas for further improvement of the technology. Process Control for Sheet-Metal Stamping allows the reader to design and implement process controllers in a typical manufacturing environment by retrofitting standard hydraulic or mechanical stamping presses and as such will be of interest to practising engineers working in metal-working, automotive and aeronautical industries. Academic researchers studying improvements in process control and how these affect the industries in which they are applied will also find the text of value.

Authors and Affiliations

  • Samsung Techwin RD Center, Seongnam-si, Korea, Republic of (South Korea)

    Yongseob Lim

  • Intellicass Inc., Montreal, Canada

    Ravinder Venugopal

  • Department of Mechanical Engineering, University of Michigan, Ann Arbor, USA

    A Galip Ulsoy

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