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Thermo-energetic Design of Machine Tools

A Systemic Approach to Solve the Conflict Between Power Efficiency, Accuracy and Productivity Demonstrated at the Example of Machining Production

Editors:

  • Presents findings of the collaborative research centre SFB/TR-96
  • Provides advantageous knowledge for companies alike
  • Written by experts in the field
  • Includes supplementary material: sn.pub/extras

Part of the book series: Lecture Notes in Production Engineering (LNPE)

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Table of contents (21 chapters)

  1. Front Matter

    Pages i-x
  2. Introduction

    • Knut Großmann, Gritt Ott
    Pages 1-11
  3. Model-Based Representation of Thermo-energetic Effects in Cutting Tools and Part Clamping Devices

    • Michael Bräunig, Ulrich Semmler, Gerhard Schmidt, Volker Wittstock, Matthias Putz
    Pages 13-25
  4. Energy Model for Grinding Processes

    • Matthias Rasim, Fritz Klocke, Patrick Mattfeld
    Pages 35-47
  5. Thermo-energetic Modelling of Fluid Power Systems

    • Juliane Weber, Jürgen Weber
    Pages 49-59
  6. Simulation of Pose- and Process-Dependent Machine Tool Models

    • Marian Partzsch, Michael Beitelschmidt
    Pages 61-68
  7. Thermo-Elastic Simulation of Entire Machine Tool

    • Alexander Galant, Knut Großmann, Andreas Mühl
    Pages 69-84
  8. Model Order Reduction for Thermo-Elastic Assembly Group Models

    • Norman Lang, Jens Saak, Peter Benner
    Pages 85-93
  9. High-Accuracy Thermo-Elastic Simulation on Massively Parallel Computer

    • Andreas Naumann, Florian Stenger, Axel Voigt, Jörg Wensch
    Pages 95-110
  10. Modelling of Thermal Interactions Between Environment and Machine Tool

    • Reimund Neugebauer, Steffen Ihlenfeldt, Carsten Zwingenberger, Janine Glänzel, Carsten Richter
    Pages 111-124
  11. Determination and Modelling of Heat Transfer Mechanisms Acting Among Machine Tool Components

    • Sarah Vieler, Yona Frekers, Michael Burghold, Reinhold Kneer
    Pages 125-133
  12. Investigation of Components and Assembly Groups

    • Christian Brecher, Marcel Fey, Dorothea Haber, Kolja Bakarinow
    Pages 135-144
  13. Adjustment of Uncertain Parameters in Thermal Models of Machine Tools

    • Bernd Kauschinger, Klaus Kabitzsch, Steffen Schroeder
    Pages 145-157
  14. Correction Algorithms and High-Dimensional Characteristic Diagrams

    • Christian Naumann, Ilka Riedel, Ulrich Priber, Roland Herzog
    Pages 159-174
  15. Correction Model of Load-Dependent Structural Deformations Based on Transfer Functions

    • Christian Brecher, Marcel Fey, Matthias Wennemer
    Pages 175-183
  16. Structural Model-Based Correction of Thermo-elastic Machine Tool Errors

    • Xaver Thiem, Knut Großmann, Andreas Mühl
    Pages 185-197
  17. Modelling and Design of Systems for Active Control of Temperature Distribution in Frame Subassemblies

    • Welf-Guntram Drossel, André Bucht, Christoph Ohsenbrügge
    Pages 199-208
  18. Structurally Integrated Sensors

    • Christian Wenzel, Michel Klatte
    Pages 209-221
  19. Thermo-Energetic Motor Optimisation

    • Stefan Winkler, Ralf Werner
    Pages 223-231

About this book

The approach to the solution within the CRC/TR 96 financed by the German Research Foundation DFG aims at measures that will allow manufacturing accuracy to be maintained under thermally unstable conditions with increased productivity, without an additional demand for energy for tempering. The challenge of research in the CRC/TR 96 derives from the attempt to satisfy the conflicting goals of reducing energy consumption and increasing accuracy and productivity in machining.

In the current research performed in 19 subprojects within the scope of the CRC/TR 96, correction and compensation solutions that influence the thermo-elastic machine tool behaviour efficiently and are oriented along the thermo-elastic functional chain are explored and implemented. As part of this general objective, the following issues must be researched and engineered in an interdisciplinary setting and brought together into useful overall solutions:

 

1.  Providing the modelling fundamentals to calculate the heat fluxes and the resulting thermo-elastic deformations in a comprehensive manner,

2.  Mapping of the structural variability as a result of the relative movement inside the machine tool,

3.  Providing the tools for an efficient adjustment of parameters that vary greatly in time and space by means of parameter identification methods as a prerequisite for correction and compensation solutions,

4.  Engineering and demonstrating solutions to control-integrated correction of thermo-elastic errors by an inverse position setpoint compensation of the error at theTCP,

5.  Engineering and demonstrating solutions based on the material properties to compensate for thermo-elastic effects through a homogeneous propagation of the temperature field, as well as reducing and smoothing the distribution of heat dissipated in supporting structures,

6.  Developing metrological fundamentals to record the thermo-elastic errors in special structural areas of machine tools,

7.  Engineering a methodological approach to simultaneous and complex evaluation of the CRC/TR 96 solutions, referring to their impact on product quality, production rate, energy consumption and machine tool costs

 

 

Editors and Affiliations

  • Institut für Werkzeugmaschinen und Steuerungstechnik, TU Dresden, Dresden, Germany

    Knut Großmann

Bibliographic Information

  • Book Title: Thermo-energetic Design of Machine Tools

  • Book Subtitle: A Systemic Approach to Solve the Conflict Between Power Efficiency, Accuracy and Productivity Demonstrated at the Example of Machining Production

  • Editors: Knut Großmann

  • Series Title: Lecture Notes in Production Engineering

  • DOI: https://doi.org/10.1007/978-3-319-12625-8

  • Publisher: Springer Cham

  • eBook Packages: Engineering, Engineering (R0)

  • Copyright Information: Springer International Publishing Switzerland 2015

  • Hardcover ISBN: 978-3-319-12624-1Published: 27 November 2014

  • Softcover ISBN: 978-3-319-36546-6Published: 23 August 2016

  • eBook ISBN: 978-3-319-12625-8Published: 06 November 2014

  • Series ISSN: 2194-0525

  • Series E-ISSN: 2194-0533

  • Edition Number: 1

  • Number of Pages: X, 261

  • Number of Illustrations: 70 b/w illustrations, 81 illustrations in colour

  • Topics: Engineering Design

Buy it now

Buying options

eBook USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Other ways to access